Flanges

Flanges (Stainless, Carbon, Alloy, Nickel, Copper, Hastelloy, Inconel, Monel)

Flanges are critical components in piping systems, used to connect pipes, valves, pumps, and other equipment to form a secure and leak-proof system. They are available in various materials, grades, standards, and types to suit diverse industrial applications. Below is detailed information on different flange categories, including their range, grades, standards, and types.

Stainless Steel Flanges

Range:

  • Sizes: 1/2″ to 48″ (DN15 to DN1200)

  • Pressure Ratings: ANSI 150 to 2500, PN6 to PN100

  • Wall Thickness: Sch 5S to Sch XXS

Grades:

  • Austenitic: 304, 304L, 316, 316L, 321, 347

  • Duplex: 2205 (UNS S31803/S32205)

  • Super Austenitic: 904L

Standards:

  • ASTM A182, ASME B16.5, B16.47, DIN, JIS, EN 1092-1

  • API 605, MSS SP-44 for large diameter flanges

Types:

  • Weld Neck

  • Slip-On

  • Socket Weld

  • Blind

  • Lap Joint

  • Threaded

  • Orifice

Applications:

  • Widely used in chemical processing, oil and gas, food and beverage, and pharmaceutical industries due to excellent corrosion resistance and durability.
Carbon Steel Flanges

Range:

  • Sizes: 1/2″ to 72″ (DN15 to DN1800)

  • Pressure Ratings: ANSI 150 to 2500, PN6 to PN160

  • Wall Thickness: Sch 10 to Sch 160, XXS

Grades:

  • Carbon Steel: ASTM A105, A350 LF2, A694 F42/F52/F60/F65/F70

  • Alloy Steel: ASTM A182 F1, F5, F9, F11, F22, F91

Standards:

  • ASTM A105, A350, A694, ASME B16.5, B16.47

  • DIN 2630-2638, EN 1092-1

  • API 6A for high-pressure applications

Types:

  • Weld Neck

  • Slip-On

  • Blind

  • Socket Weld

  • Threaded

  • Reducing

  • Long Weld Neck

Applications:

  • Ideal for high-pressure and high-temperature applications in oil and gas, power generation, and petrochemical industries.

Nickel & Copper Alloy Flanges

Range:

  • Sizes: 1/2″ to 24″ (DN15 to DN600)

  • Pressure Ratings: ANSI 150 to 1500, PN10 to PN64

  • Wall Thickness: Sch 10S to Sch 80S

Grades:

  • Nickel Alloys: Nickel 200, Nickel 201

  • Copper Alloys: C70600 (Cu-Ni 90/10), C71500 (Cu-Ni 70/30)

Standards:

  • ASTM B564 (Nickel), ASTM B151 (Copper-Nickel)

  • ASME B16.5, B16.47, DIN, JIS

  • NACE MR0175 for sour service environments

Types:

  • Weld Neck

  • Slip-On

  • Blind

  • Socket Weld

  • Threaded

  • Lap Joint

Applications:

Used in marine, chemical, and desalination industries due to excellent resistance to seawater corrosion and high thermal conductivity.

Hastelloy Flanges

Range:

  • Sizes: 1/2″ to 24″ (DN15 to DN600)

  • Pressure Ratings: ANSI 150 to 2500, PN6 to PN100

  • Wall Thickness: Sch 10S to Sch 80S

Grades:

  • Hastelloy C276, C22, B2, B3, X

Standards:

  • ASTM B564, ASME B16.5, B16.47

  • DIN, EN 1092-1

  • NACE MR0175 compliant

Types:

  • Weld Neck

  • Blind

  • Slip-On

  • Socket Weld

  • Threaded

  • Orifice

Applications:

Preferred in aggressive chemical environments, such as acid processing, waste treatment, and pollution control systems.

Inconel Flanges

Range:

  • Sizes: 1/2″ to 36″ (DN15 to DN900)

  • Pressure Ratings: ANSI 150 to 2500, PN6 to PN100

  • Wall Thickness: Sch 5S to Sch XXS

Grades:

  • Inconel 600, 601, 625, 718, 825

Standards:

  • ASTM B564, ASME B16.5, B16.47

  • API 6A, DIN, JIS

  • ISO 15156 for high-temperature applications

Types:

  • Weld Neck

  • Slip-On

  • Blind

  • Socket Weld

  • Threaded

  • Lap Joint

Applications:

Used in aerospace, gas turbines, and high-temperature environments due to superior strength and oxidation resistance.

Monel Flanges

Range:

  • Sizes: 1/2″ to 24″ (DN15 to DN600)

  • Pressure Ratings: ANSI 150 to 1500, PN10 to PN64

  • Wall Thickness: Sch 10S to Sch 80S

Grades:

  • Monel 400, K500

Standards:

  • ASTM B564, ASME B16.5, B16.47

  • DIN, JIS, EN 1092-1

  • NACE MR0175 for corrosion resistance

Types:

  • Weld Neck

  • Slip-On

  • Blind

  • Socket Weld

  • Threaded

Applications:

Suitable for marine engineering, chemical processing, and hydrocarbon processing due to excellent resistance to saltwater and acidic environments.

Alloy Steel Flange

Range:

½” to 60” (DN 15 to DN 1500)

Pressure Ratings:

  • 150# to 2500# (PN 20 to PN 420)

Wall Thickness:

  • As per ASME B16.5 / B16.47 standards

Grades:

  • A182 F1, F5, F9, F11, F22, F91, A105

Standards:

  • ASTM A182 / ASME
  • SA182
  • ASME B16.5
  • ASME B16.47
  • EN 1092-1
  • DIN

Types

  • Weld Neck (WN)
  • Slip-On (SO)
  • Blind (BL)
  • Socket Weld (SW)
  • Threaded (TH)
  • Lap Joint (LJ)
  • Ring Type Joint (RTJ)
  • Spectacle Blind

Applications:

  • Oil & Gas
  • Petrochemical
  • Chemical
  • Power Generation
  • Water Treatment
  • Marine
  • General Industrial

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