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AISI 5160 Round Bar

ParameterDetails
StandardASTM A29, ASTM A322
GradeAISI / SAE 5160
UNS NumberG51600
FormRound Bar
Manufacturing ProcessHot Rolled, Forged
Surface FinishBlack, Peeled, Turned & Polished
ConditionAnnealed, Normalized, Q&T
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AISI 5160 Round Bar (UNS G51600)

AISI 5160 Round Bar is a high-carbon chromium alloy steel best known for its excellent toughness, high strength, and superior wear resistance. With approximately 0.60% carbon and added chromium, this grade offers outstanding resilience and fatigue strength, making it especially suitable for components subjected to repeated shock and dynamic loading. It is widely used in spring steel and heavy-duty mechanical applications.

Key Features

  • High carbon–chromium alloy steel with excellent toughness
  • Superior fatigue and shock resistance
  • Very good wear and abrasion resistance
  • Excellent response to quenching and tempering
  • Maintains strength under cyclic and impact loads

Specification

Parameter Details
Standard ASTM A29, ASTM A322
Grade AISI / SAE 5160
UNS Number G51600
Form Round Bar
Manufacturing Process Hot Rolled, Forged
Surface Finish Black, Peeled, Turned & Polished
Condition Annealed, Normalized, Q&T

Equivalent Grades

Standard Equivalent Grade
EN 60Cr3
DIN 1.7108
JIS SUP9
IS 60Si7 (Closest)

Sizes

  • Diameter: 12 mm to 500 mm
  • Length: 3 m, 6 m, or cut-to-length
  • Custom sizes available on request

AISI 5160 Chemical Composition

Element Percentage (%)
Carbon (C) 0.56 – 0.64
Manganese (Mn) 0.75 – 1.00
Chromium (Cr) 0.70 – 0.90
Silicon (Si) 0.15 – 0.35
Phosphorus (P) ≤ 0.035
Sulfur (S) ≤ 0.040
Iron (Fe) Balance

5160 Mechanical Properties

Property Value
Tensile Strength 900 – 1100 MPa
Yield Strength ~700 MPa
Elongation 10 – 14%
Hardness 28 – 34 HRC

UNS G51600 Physical Properties

Property Value
Density 7.85 g/cm³
Melting Point ~1420°C
Thermal Conductivity 46.5 W/m·K
Modulus of Elasticity 205 GPa

Types of AISI 5160 Round Bar

  • Hot Rolled Round Bar
  • Forged Round Bar
  • Peeled Round Bar
  • Turned & Polished Round Bar
  • Quenched & Tempered (Q&T) Round Bar

Applications

  • Leaf and coil springs
  • Automotive suspension components
  • Agricultural and mining equipment parts
  • Heavy-duty shafts and axles
  • Wear-resistant mechanical components
  • Hand tools and forged parts

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