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AISI 5120 Round Bar

ParameterDetails
StandardASTM A29, ASTM A322
GradeAISI / SAE 5120
UNS NumberG51200
FormRound Bar
Manufacturing ProcessHot Rolled, Forged
Surface FinishBlack, Peeled, Turned & Polished
ConditionAnnealed, Normalized, Carburizing
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AISI 5120 Round Bar (UNS G51200)

AISI 5120 Round Bar is a chromium alloy steel primarily used for carburizing and case-hardening applications. With controlled carbon content and chromium addition, this grade delivers a hard, wear-resistant surface with a tough, shock-resistant core after heat treatment. AISI 5120 round bars are widely used in automotive and heavy engineering components where fatigue strength and durability are critical.

Key Features

  • Chromium alloy steel with good hardenability
  • Excellent carburizing and case-hardening characteristics
  • High surface hardness and wear resistance after treatment
  • Good core strength and fatigue resistance
  • Suitable for mass-production automotive components

Equivalent Grades

Standard Equivalent Grade
EN 20Cr4
DIN 1.7035
JIS SCR420
IS 20Cr4

Sizes

  • Diameter: 20 mm to 500 mm
  • Length: 3 m, 6 m, or cut-to-length
  • Custom sizes available on request

AISI 5120 Chemical Composition

Element Percentage (%)
Carbon (C) 0.17 – 0.23
Manganese (Mn) 0.70 – 0.90
Chromium (Cr) 0.70 – 0.90
Silicon (Si) 0.15 – 0.35
Phosphorus (P) ≤ 0.035
Sulfur (S) ≤ 0.040
Iron (Fe) Balance

5120 Mechanical Properties

Property Value
Core Tensile Strength 850 – 1000 MPa
Yield Strength ~600 MPa
Elongation 12 – 16%
Case Hardness 58 – 62 HRC
Core Hardness 30 – 38 HRC

UNS G51200 Physical Properties

Property Value
Density 7.85 g/cm³
Melting Point ~1420°C
Thermal Conductivity 45.5 W/m·K
Modulus of Elasticity 205 GPa

Types of AISI 5120 Round Bar

  • Hot Rolled Round Bar
  • Forged Round Bar
  • Peeled Round Bar
  • Turned & Polished Round Bar

Applications

  • Automotive gears and shafts
  • Transmission and differential components
  • Pinions, sprockets, and camshafts
  • Carburized machine parts
  • Heavy engineering and industrial machinery components

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